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[VIP1]

Looks like my reply is pending approval because I posted links to my threads.

[VIP1]

Yes, the Hella 90mm Projector can be disassembled. I made shorter-stepped curved cut-off shields for mine.

I used ACME Ballasts from TRS...

[VIP1]

If the Hella Projector you are using is the Hella 90mm sealed projector, you can loosen the 3 screws at the back of the projector in the black bulb holder...

[VIP1]

You can try aluminum duct tape. It is what HVAC guys actually use on ducts. You can find it in the HVAC isle at home improvement stores.

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[VIP1]

I know I'm late to the party, but the lens may not be fully seated. You might want to double-check how the lenses are seated in your G37 projectors....

[VIP1]

I'm not going back to sealed beams! I'll stick with the aftermarket HID projectors I installed....

[VIP1]

Things like this are often a hidden damaged or incorrect connection. Glad to hear you found it.

[VIP1]

Some Diagnostics:
- Make sure +/- aren't reversed
- Try without relay harness
- Try with separate 12V source or directly to the battery...

[VIP1]

I used 2 different H9 HID kits not a D2S bulb in the Hella 90mm and I used a 9005 HID bulb and ACME Speedystart ballast for the Hella 60mm (same ACME...