Originally posted by danteisme
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Regarding the D2S connector at the back of the housing: At the very least, I would devise a tent around the connector so water won't drip/splash onto it and make its way into the headlight housing.
Regarding the output with the headlight housing lens on: It is possible that after polishing the housing lens, the output won't be the same. The reason is that the index of refraction of the polycarbonate housing lens, together with whatever curvature/angle it makes relative to your projector, may serve as another lens that alter the beam as a whole, or alter them differently enough for the different color spectra. Of the posts I've seen here, the biggest effect from housing lens comes from clear glass lens instead of polycarbonate. So, maybe you're ok in that regard.
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